Microchip Technology MCP6 series Manual de usuario

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2004 Microchip Technology Inc. DS00900A-page 1
AN900
INTRODUCTION
Previous Microchip authors (Parekh and Yedamale)
have described the implementation of a 3-phase AC
induction motor (ACIM) control with PICmicro
®
devices. The first application note (AN843) detailed
ACIM control with the PIC18F452. More recently, ACIM
control has been implemented with the PIC16F7X7
family of devices (AN889).
This application note describes how the PIC18F4431
may be used to control an ACIM using open and
closed-loop V/f control strategies. The application code
is built incrementally and demonstrates the following
control methods:
1. Voltage-frequency (V/f) control
2. Voltage-frequency control with current feedback
3. Voltage-frequency control with velocity feedback
and PID control
The PIC18F4431 incorporates a set of innovative
peripherals, designed especially for motor control
applications. The utility of these peripherals is demon-
strated in both open and closed-loop three-phase
ACIM motor applications.
It is assumed that the reader is already familiar with the
theory and nomenclature of AC induction motors. For an
excellent introduction to the basic concepts of induction
motors control, please refer to Microchip’s application
note AN887, “AC Induction Motor Fundamentals”
(DS00887).
USING THE PIC18F4431 FOR MOTOR
CONTROL
Before getting into actual control applications, we
should understand what distinguishes the PIC18F4431
from other Microchip devices used for motor control.
The core is a set of unique peripherals that simplify
external hardware requirements and also enable
higher levels of motor control capability than the
PIC18F452 or PIC16F7X7.
The three peripherals and their features are:
1. Power Control PWM (PCPWM) module:
Up to 8 output channels
Complimentary PWM outputs
Two hardware Fault protection inputs
PWM resolution up to 14 bits
Edge-aligned or center-aligned operation
Flexible dead time
Simultaneous update of duty cycle and
period
2. Motion Feedback Module (MFM), comprised of
a Quadrature Encoder Interface (QEI) and an
Input Capture module (IC):
Standard quadrature encoder inputs (QEA,
QEB and Index) (QEI)
High and Low Resolution Position
Measurement modes (QEI)
Velocity Measurement mode using Timer5
(QEI)
Interrupt with configurable priority on event
detection (QEI)
Pulse Width Measurement and Period
Measurement modes (IC)
Edge and state change capture (IC)
3. High-Speed Analog-to-Digital Converter
(HSADC):
Two independent sample-and-hold circuits
Single or multi-channel selection
Sequential or Simultaneous Conversion
modes
Four-word FIFO result buffer with flexible
interrupts
As we shall see, each of these features provides a
distinct advantage in implementing more sophisticated
motor control applications.
Author: Jon Burroughs
Microchip Technology Inc.
Controlling 3-Phase AC Induction Motors Using
the PIC18F4431
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Indice de contenidos

Pagina 1 - INTRODUCTION

 2004 Microchip Technology Inc. DS00900A-page 1AN900INTRODUCTIONPrevious Microchip authors (Parekh and Yedamale)have described the implementation of

Pagina 2 - SYSTEM OVERVIEW

AN900DS00900A-page 10  2004 Microchip Technology Inc.DRIVE FREQUENCY CALCULATION FOR V/f CONTROL WITH VELOCITY FEEDBACKThe microcontroller uses the A

Pagina 3 - STRATEGIES

 2004 Microchip Technology Inc. DS00900A-page 11AN900PID CONTROL FIRMWAREPID is a well-known, commonly used method of feed-back control. As seen in t

Pagina 4

AN900DS00900A-page 12  2004 Microchip Technology Inc.FIGURE 9: CONCEPTUAL BLOCK DIAGRAM FOR CLOSED-LOOP SPEED AND SLIP CONTROL COMPARING MICROCONTROL

Pagina 5 - FIRMWARE OVERVIEW

 2004 Microchip Technology Inc. DS00900A-page 13AN900CONCLUSIONThe combination of PIC18 architecture and thoughtfullydesigned peripherals make the PI

Pagina 6 - Fault Service

AN900DS00900A-page 14  2004 Microchip Technology Inc.APPENDIX A: PICDEM™ MC BOARD OVERVIEWA PICDEM MC demonstration board was used todevelop, test an

Pagina 7

 2004 Microchip Technology Inc. DS00900A-page 15AN900FIGURE A-2: BOARD SCHEMATIC, PART 1 (PIC18F4431 MICROCONTROLLER, PCPWM ISOLATORS, CURRENT COMPAR

Pagina 8

AN900DS00900A-page 16  2004 Microchip Technology Inc.FIGURE A-3: BOARD SCHEMATIC, PART 2 (PIC18F2431 MICROCONTROLLER SOCKET,USART, CLOCK OSCILLATOR N

Pagina 9 - V/f CONTROL FIRMWARE

 2004 Microchip Technology Inc. DS00900A-page 17AN900FIGURE A-4: BOARD SCHEMATIC, PART 3 (SENSOR AND MICROCONTROLLER HEADER CONNECTORS, MONITOR LEDS)

Pagina 10 - PWM Waveform Synthesis

AN900DS00900A-page 18  2004 Microchip Technology Inc.FIGURE A-5: BOARD SCHEMATIC, PART 4 (SIGNAL CONDITIONER FOR SENSORLESS BLDC OPERATION)0.1 µF0.1

Pagina 11 - CLOSED-LOOP SLIP CONTROL

 2004 Microchip Technology Inc. DS00900A-page 19AN900FIGURE A-6: BOARD SCHEMATIC, PART 5 (3-PHASE INVERTER POWER MODULE AND SHUNT CURRENT MEASUREMENT

Pagina 12 - CONTROL APPLICATIONS

AN900DS00900A-page 2  2004 Microchip Technology Inc.SYSTEM OVERVIEWMotor Drive RequirementsPractically speaking, control of a 3-phase AC inductionmot

Pagina 13 - REFERENCES

AN900DS00900A-page 20  2004 Microchip Technology Inc.FIGURE A-7: BOARD SCHEMATIC, PART 6 (MOTOR TERMINAL BLOCK AND OPTIONAL CURRENT TRANSDUCER CIRCUI

Pagina 14 - BOARD OVERVIEW

 2004 Microchip Technology Inc. DS00900A-page 21AN900FIGURE A-8: BOARD SCHEMATIC, PART 7 (POWER SUPPLY)LNGDC+DC-NCECACA1OCP/FBVCCDGNDS47 µF10 µH10 µH

Pagina 15 - PIC18F4431

AN900DS00900A-page 22  2004 Microchip Technology Inc.APPENDIX B: SOFTWARE DISCUSSED IN THIS APPLICATION NOTEDue to size considerations, the complete

Pagina 16 - OPTIONAL

 2004 Microchip Technology Inc. DS00900A-page 23Information contained in this publication regarding deviceapplications and the like is intended throu

Pagina 17 - CONNECTORS, MONITOR LEDS)

DS00900A-page 24  2004 Microchip Technology Inc.AMERICASCorporate Office2355 West Chandler Blvd.Chandler, AZ 85224-6199Tel: 480-792-7200 Fax: 480

Pagina 18 - BLDC OPERATION)

 2004 Microchip Technology Inc. DS00900A-page 3AN900OVERVIEW OF CONTROL STRATEGIESOpen Loop V/f ControlAC induction motors are often operated in open

Pagina 19 - CURRENT MEASUREMENT)

AN900DS00900A-page 4  2004 Microchip Technology Inc.V/f Control with Current FeedbackA disadvantage of open-loop V/f control is that themotor can sta

Pagina 20 - CURRENT TRANSDUCER CIRCUITRY)

 2004 Microchip Technology Inc. DS00900A-page 5AN900FIRMWARE OVERVIEWIn this section, we will see in greater detail how thethree control approaches d

Pagina 21

AN900DS00900A-page 6  2004 Microchip Technology Inc.FIGURE 6: MAIN LOOP, FAULT AND CONTROL SERVICE ROUTINESFault activity?Key activity?InitializeOver

Pagina 22 - APPLICATION NOTE

 2004 Microchip Technology Inc. DS00900A-page 7AN900FIGURE 7: INTERRUPT SERVICE ROUTINE Timer0 overflow?ADC ready?Calculate NewTarget VelocityISR Hig

Pagina 23

AN900DS00900A-page 8  2004 Microchip Technology Inc.INITIALIZING THE POWER CONTROL PWM MODULE AND HARDWARE FAULT INPUTSThe Power Control PWM module s

Pagina 24 - ORLDWIDE SALES AND SERVICE

 2004 Microchip Technology Inc. DS00900A-page 9AN900INITIALIZING THE QUADRATURE ENCODER INTERFACE When implementing closed-loop V/f control, a form o

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